Machine features:
2.1 Automated Packaging Operations
• Automatic box erection (case opening) • Automatic case sealing (closure)
2.2 Integrated Documentation Handling
• Automatic leaflet folding system
2.3 Product Identification Solutions
• Steel-die embossing for batch number/production date/expiry • Optional integration with downstream coders
2.4 Intelligent Monitoring System
• Automatic rejection: missing leaflet
• Auto-stop conditions:
-Carton absence -Material absence -Low material level
• Auto-resume on material replenishment
2.5 Control Architecture
• PLC-based logic control • Photoelectric detection system • HMI touchscreen interface for operation
2.6 Production Intelligence
• Package counting system
• Multi-alarm system for:
-Material shortage -Carton absence -Leaflet deficiency
Sequential Feeding Process
Products queue on accumulation conveyor for continuous supply
Precision transfer to carton magazine via servo synchronization
(1:1 motion tracking)
Seamless integration with downstream packaging operations
4.3 Beijing Folding Machine System
(1) The origami machine system has patented technologies such as
anti double stretching. Comparable to imported origami machines.
(2) Using high-speed running materials, the stable speed can reach
280 sheets per minute, while the noise is less than 75 decibels.
(3) The rubber roller undergoes 8 processes and cannot be
replicated by peers.
(4) Foldable 1-4 times, adjustable freely. The folding cardboard is
made of 304 stainless steel material, which is sturdy and durable.
(5) External debugging handwheel, no equipment power is required
during debugging.
4.4. Lower box system
(1) The suction box system adopts a rotating three suction head
method, and the synchronization technology has been patented.
(2) The paper box storage bin automatically recognizes the
remaining amount of paper boxes and feeds them automatically.
(3) The box pressing rod adopts an automatic lifting system, which
is convenient for cleaning and maintenance.
(4) Box packing machine push rod with movable protective plate:
Push the instruction manual into the box first, push the push rod
and then push the plastic support, when both the plastic tray and
the instruction manual are put into the box, the protective plate
retracts first, and then the push rod retracts.
4.5. Detection System
(1) Comparison photoelectric: detect the presence or absence of materials. When there are
materials, the instruction manual should be provided; when there
are no materials, the instruction manual should not be provided.
(2) Book inspection photoelectric: Check for the presence of instructions. When there is an
instruction manual, the paper box should be placed; when there is
no instruction manual, the paper box should not be placed.
(3) Box inspection photoelectric: detects the presence of paper boxes. When there is a cardboard
box, the push rod moves to push the material and instructions into
the cardboard box;
When there is no paper box, the push rod does not move, and the
materials and instructions enter the recycling bin.
(4) The integration of imaging detection system in the packaging machine is the first of its kind in China.
(5) Principle of imaging detection system: Before the tongue of the paper box is closed, take a photo of the
inside of the box, and compare it with the standard value. If the
similarity is lower than a certain proportion, it is considered
that there is a defect in the material. The system will issue a
rejection instruction to the box, and then proceed with the
installation
Remove from the rear outlet of the box machine.
(6) Necessity: There is a distance of nearly 500mm between the photoelectric
inspection area and the material feeding area, during which the
instruction manual may fall or tilt, preventing it from entering
the paper box properly. So it is necessary to carry out material
analysis
Secondary testing to ensure the qualification rate of finished
products.
4.6. Description of the working principle of the boxing machine
4.6.1 Automatically place the product into the product conveyor
ship, which is driven by a chain for continuous circulation move.
The detection device detects the products inside the conveyor ship
and controls the folding machine (instruction manual) to suck down
a sheet at the appropriate time
The instruction manual is folded and transported to the bottom of
the product's conveyor boat for clamping.
4.6.2 After the detection device detects the instruction manual
under the conveyor ship, it controls the suction and opening device
to suction a paper box from the storage rack at the designated
time, and then rotate it to open. Transported by the box conveyor
chain to the front of the ship with corresponding products and
instructions.
4.6.3 The push rod conveyor chain drives the push rod and guard
plate to move. The push rod and guard plate push the product and
instruction manual together into the corresponding paper box under
the action of the guide rail. If there is no paper box, the push
rod and guard plate follow a straight track under the action of the
guide rail control valve.
4.6.4 After entering the paper box, the imaging detection system
determines whether the products in this box are qualified. If there
is no instruction manual, the product will be removed by the
removal device at the box outlet.
4.6.5 During the box delivery process, automatic printing, tongue
folding, tongue insertion and other related actions will be
completed. The paper box is sent out by the conveyor belt at the
box outlet, and the box packing machine completes automatic box
packing.
4.6.6 Then, a weighing device, barcode reader, inkjet printer, 3D
packaging machine, or strapping machine can be connected after the
boxing machine
Machine accessory list:
| NO. | Name | Model | Quantity | Brand/factory | P.s. |
| 1 | Main moter | CH40-2200-10-S-4KW | 1 | Shengbang |
optional |
| 2 | Vacuum pump | VT4.25 | 1 | Beck, Germany |
| 3 | Frequency converter | FR-E540-2.2K-CHT | 1 | Mitsubishi |
| 4 | PLC | FX2N-30MT | 1 | Mitsubishi |
| 5 | Switch Power supply | S-100-24 | 1 | Shanghai |
| 6 | Touch screen | GT1165 | 1 | Mitsubishi |
| 7 | Contactor | LC109-M7C(10 inch) | 2 | Schneider |
| 8 | Intermediate relay | MY2NT | 15 | Omron | |
9 | Oil water separator (two-piece) | PAU2010 FO2BG | 1 |
TPC |
| 10 | Five position three-way solenoid valve | BM520-02-S | | Korean |
| 11 | Cylinder | SMC | several | Japan |
| 12 | Three phase air switch | C65N 16A | 1 | Schneider |
| 13 | Single phase air switch | C65N C6 | 3 | Schneider |
| 14 | Power conversion switch | LW8D-10 | 1 | Taiwan |
| 15 | Emergency stop switch | LA39B11E/R | 1 | Taiwan |
| 16 | photoelectric sensor | TQ18-DU10N | several | Schneider |
| 17 | proximity switch | SC1204-KP2 | 7 | Ruike Electronics |
| 18 | Reflective optical fiber | FD-FM2 | Several | Panasonic |
| 19 | Fiber optic signal amplifier | FX-311 | Several | Panasonic |
| 20 | Lower box suction cup | VF25-3 | 3-6 | Sweden |
| 21 | imaging | Banner | 1 | The U.S. |
| 22 |
Servo Driver | MR-JE-40A | 1 SET | Mitsubishi |
| 23 | Servor Motor | HF-KN43J-S100 | 1 SET | Mitsubishi |
FAQ:
Q1: What’s the MOQ of the machines?
The MOQ is 1 set.
Q2: What’s the carton material does the machine use?
3-layer or 5-layer corrugated cartons.
Q3: Is the machine Full-automatic or Semi-automatic?
There’ re both full-automatic and semi-automatic.
Q4: Which model carton sealing machine is suit for our requirement?
Please send us your carton size(carton drawing with dimension on it
is rather helpful),then we can recommend the right machine for you.
Q5: Is the carton sealing machine can be connected with production line?
Yes, it can be connected with the production line or single
operating. Q6:What’s the warranty of the machine?
It’s 1 year warranty except the consuming spare parts Lifetime
maintenance.
Q7: Can you provide customization service for us if we have the special
requirements?
Sure, we can provide customization service for you.
Q8: What’s the added value service of your machine?
We provide free training for your operator and machine maintenance
at our factory in China.Or provide you the technical video for your
reference.
